Case Studies
Frozen Food & IQF Packaging Case Studies: Sealing Through Frost
Frozen packaging fights physics: films must stay flexible at −30°C, seals must bite through frost and ice crystals, and IQF products (shrimp, berries, dumplings, mixed veg) are irregular, sticky and fragile.
Cookie Packing Machine Case Studies: Real Numbers From 6 Production Lines
Real cookie packaging cases share one pattern: manual lines plateau at 25–30 packs/min with 6 workers, a mid-range flow wrapper triples that with 2 operators, and robotic lines reach 3,000 cookies/min.
Coffee Packaging Case Studies: 2× Capacity and 2% Residual Oxygen
Coffee packaging is an oxygen war: whole-bean needs one-way valves, ground needs nitrogen flushing to
Cheese Packaging Case Studies: 65 Tonnes a Week on One Line
Cheese packaging is a shelf-life and format-flexibility game: a UK processor consolidated 65 tonnes/week from two lines onto one; a Canadian roaster-tier vacuum system runs 15 tonnes/hour with half the…
Candy & Confectionery Packaging Case Studies: From 12 Workers to 350 ppm
Confectionery packaging spans the widest speed range in food: a family toffee maker ran 200 pieces/min with 12 people, while multi-lane candy systems reach 350 pieces/min per lane and premium chocolate…
Medical & Pharmaceutical Packaging Case Studies: Test Kits, Sterile Devices, Sheet Masks and Patches
Medical packaging's verified extremes: a COVID test-kit line built in 5 days producing 20 million kits in 8 months at 100+ kits/min; a sterile-device thermoform